Josh,
Good to hear from you on here....and glad things sound very successful for you guys at Cal Club. I really would like to get over and see you soon.
To pass on a couple of ideas.....
The reductions in maintenance are key I think, as we only have so much control over material costs. Less bunker maintenance, less detail trim of inconsequential out of play areas (native areas, cart paths, etc.) as mentioned above are all good ideas.
A couple things I've personally been doing:
This year I've purchased and planned much more in the way of using wetting agents, water conservation agents, and other soil ammendments designed to help my irrigation do it's job better, and hopefully lessen the need for such intensive hand-watering, as that is the bulk of our labor hours and overtime in the summer. I won't know how effective it is until after this summer, but my fingers are crossed. We won't get away from hand-watering completely, but I hope using these products makes the job more managable.
Eliminating overtime.....my course has always done it, but I've worked at plenty of courses that still pay overtime for the guys who work on the weekend. We have two weekend groups, and anyone working the upcoming weekend has to take one weekday off to keep total hours for the week at 40 (weekend shifts are 4 hours each morning). I have a crew of 10 (including me) and I've spaced the days off such that we effectively have 9 here everyday, as one guy each day has their day off.
Another local private course forced into reducing payroll has decided to go beyond what we do and only work a half day on Mondays, when the course is closed. Of course, this means cutting back time that can be spent on projects and major maintenance practices, but in times like these, we all may be forced to put any non-critical projects and improvements on the waiting list and just adhere to pure maintenance practices. For this course I mention, the entire crew voted they'd rather take a small hit as a group than be forced to lay off a few people.
Although it's not the ideal way to operate in maintenance, hiring more part time and temporary workers could help as well. Doing shift work or only keeping extra guys on during peak maintenance periods means you won't have to spend on benefits, uniform costs, and will realize payroll savings anytime a guy needs to take a day off as they won't have any vacation or sick pay to use. Like I said, less than ideal, but our golf shop and restaurant run with only 1-2 full time employees and everyone else on part-time shift work in order to keep payroll costs as low as possible.
As much as we hate to hurt our employee's incomes, payroll is the area we have the most control over in making savings. A few other expenses I have been able to save on is: buying cheaper course accessories and focusing on ways to take care of them to make them last longer....researching and testing cheaper fertilizers against the ones I'm using to see if the results are still within desirable thresholds.....repairing small motor boneyard equipment as opposed to buying brand new ones....fighting for a reduction in expensive bi-annual mandated water quality testing.....renegotiating our employee uniform contract (was easier than I thought to save $1000s just by asking).
Hope all that helps...and maybe there's something there you haven't thought of yet. I'll keep my eye on this post as well, for further ideas to reduce expenses here. Luckily, we're doing almost everything mentioned already, though I may look more into doing my own case study with use of Primo in areas off the greens (although we already only mow tees and fairways 2x/week).